failures, lessons learned, pottery, shaving

May firing

Transparent glaze turns into violet

This time I’ve experience surprise with transparent glaze which turns into violet. The milky violet comes on left side in the flower-pot and its basis plates while glossy violet can be seen in the middle – the tankard and bowl. The same bowl can be observed in the below picture as well. Well saturated and very consistent. I suppose it the terracotta clay which pigmented the glaze. This is CJ 0497 glaze on SiO2 PF clay.

Another attempt to get crocodile glaze

Unfortunately another failure. The underglaze and glaze were laid thick on one side. Uneven shrinking caused cracking.

Spring comes with flowers

As usually the May firing is focused on flowers, flower pots, bird houses, vases. It happened that it nicely fitted to bouquet of roses given to my wife.

Once the set is fully made, there is no reason not to use it in real. See below.

failures, pottery, shaving

Porcelain scales for razor

In the beginning of December 2018 I published a short story about my attempts to make scales for razor from marbled porcelain. See the article here describing all the challenges and difficulties for making the scales plain and at the exact dimensions regardless the double firing and shrinking. Most likely, it is more fascinating for potters than razor makers. This part is more for the latter group.

Finaly, I have finished with that razor, so I can present complete set (there is another member – marbled mug but I do not use it for shaving).

porcelain set (shaving bowl, AS bottle, razor and brush)

I admit, there are thousands of nicer razors and more practical, and less expensive (if someone would try to estimate costs for commercial quotations). My motivation was different. First, I wanted to have nice private set for shaving. This is obvious. But the leading motif is about the challenge and experimentation. I consider traditional shaving as extravagance itself. So why not to get into development of something which is made against rules and gives fun.

So, what is so special about this razor? What is against the rules? “Normal” typical razor scales are flexible, they bend and lean while moving the blade in the pivot. It is a simple mechanism to centre the blade while putting it safely in between scales and also to block it “half-open” to not flap accidentally and unintentionally. Here, the porcelain scales are stiff and not flexible at all. This fact pushed me to the idea to transfer flexibility into other elements of the razor. I decided to make the wedge elastic and mount the pivot pin with spring washer (self made). That also resulted in lack of bottom pin, which would make the whole construction again not flexible at all. The result is very satisfying. The blade centres nicely, the wedge keeps both scales integrated, the balance between smooth movement of blade and resistance is “regular”, the blade can stop steady in half-way, the blade can be opened at any angle.

Another positive surprise is that, regardless the depth of the scales, it is not heavy. The sales do not overweight the blade when manoeuvring in open.
I must admit that in the beginning I was afraid of the risk of breaking the scales. So, I kept the depth dimension of the sales quite big. It is that smooth-thin as in many plastic scales. I watched carefully when hammering the pin (it is not any prefabricated pin but a regular steel rod with washers). But then later overlooked my son who wanted to follow me in pinning and was hammering the scales, not the pin. It survived with no damages. Now I can regret that I did not flatten the scales more. Maybe, some time later….in future.

starting point – old japanese frameback razor
old japanese frameback razor
old japanese frameback razor dismounted
razor dismounted
cleaning and polishing
reading newspapers
assemplign toghether, glueing the silicon and transparent wedge to assure flexibility of the construction
using it on daily basis, shelf in the bathroom
failures, lessons learned, pottery

Agateware lessons learned

After several trials with agateware I can share some lessons learned and sum up the experience until now. There are other sources from more experienced potters. Here is my way and what worked for beginner.

What is agateware? I just wanted to get an effect of colored body with traces of other color to match to other objects (in this case to handle scales). Other look for marbled effect.  But sometimes people want to have full spectrum of colors in a single piece. That all is about the same – mixing colors in the clay body. Trying the same with glazes does not give any decent results. Depending on the actual need, it may be agateware (when the colors are mixed in wedging) or nerikomi (when the colors are layered manually). All the terms  refer to natural objects – agate stone and marble stone.


Selection of colorants

First, I started experimenting with common metallic oxides: red iron for brown and cobalt oxides for blue. These are the most common components for any potter. Being pleased by results, especially with cobalt, I started looking for more specific colors, deep black and pure red. This led me to the selection of row pigments. They are widely available from ceremic suppliers. The results were nice but what turned my attention to the fact that red pigment was not really offered. When I found it at on the stock, I discovered a caveat lable “contains cadmium”. In meantime, I used chromium oxide to prepare green colored clay. But fortunately have never made use of it. Not because of the color but because of its poisonous characteristics. Not being sure how chromium behaves and why cadmium requires a warning message, I asked people in ceramic forums how this may affect firing atmosphere in the kiln or change colors of other pieces. I learned from forum colleagues a lot.

Yes, this is something for consideration. Cadmium is “bad” for people’s health and difficult to get rid from organism once contaminated. This turn my research, towards other pigments and study of their safety and technical specs. They also contain heavy metals and fractions of chemistry, which is poisonous. This was neglected by me at the beginning. My simple assumption was that my contact with them is very limited. Additionally I still had in mind how many traditional potters were making their own lead-based glazes. It took a bit of time to realize that the direct contact with them is not limited to some specific phases, but remains almost all the times in studio. Direct contact takes place while mixing and throwing, even when wedging, but also in trimming, drying, cleaning. In fact it spreads out as a dust all around. Watching carefully, after some weeks, I could see the dust everywhere. When cleaning shelves, floor and seats, everywhere. It is not merely the bad fraction. But if regular dust spread out so much, the bad components go togheter with the rest. Obviously it does not stay on the shelves only but comes into lungs when briefing. I haven’t noticed that before. In my case the enhanced due to circulation of air, I have main house heating installation in the studio.

So, that attracted my interests to modern pigment with the heavy metallic parts encapsulated in cirxonim cristals. Maissons Stains (well known on US market) defines it as more advanced product of synthetize e.g. for yellow “reaction product of high temperature calcination in which Zirconium (IV) Oxide, Silicon (IV) Oxide, and Praseodymium (III, IV) Oxide (Pr6O11) in varying amounts are homogeneously and ionically interdiffused to form a crystalline matrix of zircon”.

The most important is the fact that it it human safe. For more you can read safety sheets for each of colorants.

I decided to use Terra Color “farbens” which are well known locally. I had to order them for Germany, but it comes much cheaper than importing Masson Stains from UK or US. They are at the same level of technological excellence. See their catalog in Terra Color catalogue.

Mixing pigments

There are various methods of mixing pigments with the body. As can be discovered from youtube, some people add colorants as dry powder when wedging the clay. There are very educative and inspiring videos from Ceramic Jim. Others, like Karans, disolve stains in water with dry pieces of porcelain (my hint – add there a bit of vinegar), mix it with porcelain and then dry to get final moisture. There is very nice video from her on preparing the material for marble effect. See another approach to marbelize clay in this video.

I found other approach (named by me a “dumpling technique”) from Joey Agcopera as best for my purpose. Joey makes a dumpling of clay filled with dumped colorant powder and mix them at hand. You can see Joey doing that in his video. It worked for me because I wanted to make many small pieces of different colors, not just a single color in large volume. It is a quick and sufficiently effective method. I haven’t noticed any inconsistencies in saturation or moisture when following this approach.

In my experience, proportions of the pigment and clay is not that critical. Strange, but I tried with 1:13 and 1:8 with the same results. Many depends on the colorants itself. The above applies to red and black which are highly saturated by default. Maybe it matters more for more subtle colors. For yellow I applied Ochra pigment with 1:10 proportions. Experimentation is the key (I hate this slogan, but it is true).

Body material

No surprise and no doubts – white porcelain is the best material for coloring. Its white color is the starting point to get predictable colored bodies. I tried with some other clays, e.g. Witgert 011 Mont Blank. From the color perspective it was more than fine. But coloring is just  a part of the equation. Then, it comes to shrinking ratio and fire temperatures. The most important is to have the body and colored clay from the same material. Otherwise difference in shrinking and firing temperature destroys the form.  I decided to stay with just porcelain.

However, colorants themselves change the clay characteristics a bit. Here is an example of a colored piece made of the same porcelain used for all the colors, thrown and the nicely trimmed to get smooth surface. What happened in firing – the layers shrank differently changing the smooth surface into irregular. It cannot be seen easily from picture (unless zoomed in), but if you touch it you can feel every layer with distinctive borders in between.

Wedging and throwing

Wedging is needed as usual, but shall be rather conservative.  However, I try to roll the clay by hand to all of 2-4cm in diameterl and add colored clay as another thin spaghetti of the same length, then ball it back and start wedging.  Some 5 runs of wedging is sufficient for me.

There is nothing special regarding throwing. The only rule is to have both – main body clay and the colored clay in the same moisture. If not, that colored parts and core body run different which may lead to regular throwing failures (collapsing, thick walls, breaking or losing the form). How to make the same moisture – wedge the body and colored clay well in advance and leave for “synchronization”. A day was enough in my case, but 5 would be perfect.

The other lesson is that there is no need for conning clay too many times. It gets more flexible but it mixes too much. Especially when you apply many layers into a single piece, there is a risk of … getting a single color which often is not attractive at all. See the below example – compare the handle with the body – it was the same starting set of colors.

For my purposes, I tried to have a single leading color for the base and then add other colors in proportions 1,3:10. See the below examples for leading color black red traces.


However, proportion of colored clay depends much on the desired end-effect. Here is an example of marble effect. The proportions are almost equal. It might be prefered for some objects.


Trimming and fluting

I do not trim always. In many cases the foot is not needed neither estatically nor practically. But in this technique, trimming is warmly welcome. It exposes and cleans up the colors. It  might be that the layers are not really visible at all at the last phase of throwing. The colorants may get into slip and run around the piece making it grey or pink instead of black or red accordingly. First of all clean the slurry with sharp edge (sponge is not sufficient) but metal or plastic ribs make the work properly. Then, you will be able to see the actual colors and patters. But trimming reveals the layers even much nicer. It makes the borders between layers sharp and much more irregular.

The next step in sharping the layer borders for more contrast and making it much more irregular is – fluting. It makes the color pattern unpredictable. It may turn from spiral form (as and effect of wheel throwing) into vertical lines in an extreme case. This is because the colored layers are distributed in the walls not only horizontally but also vertically. So, what is white outside may be colored inside or even with different color a bit deeper in the wall if you decide to use more than 2 colors. I cut the edges or make fluted patters with cheese strings and wire-end tools. The best is to do it at the leather-hard state of the clay. However, it can be done even a bit later but then with different tools. See Simon Leach while fluting his pieces.


We do agateware to get nice spectrum of colors. But the colors change in the making process. This changes might be disappointing and a stress factor to the maker. They start with strong saturation when dumping the colorants. Then move to relatively pale color when wedging. But one can be very surprised when the piece gets dry. The colors switch to very light shades at that stage. All changes back to saturated shades at firing. At the bisque stage it is still not impressing (unless you look for pastels). But later, in the stoneware firing the colors blow up again in their actual vibrance. I ‘ve been not disappointed until now. I was even surprised how bright they can be at the end. See the below piece.

Another method to make the colors more saturated and appealing is to cover them with glossy transparent glaze. Myself, I prefer rather sating non-glazed surface of porcelain. But I have to admit, that glossy glaze makes the difference. See below the above handle before glazing.


In my specific case I wanted to put clear and visible seal on my pieces. There was a purpose for it. The seal does not advertize myself but a national programme for celebration of Independence of Poland. This kind of occasional seals come not that remarkably visible in marbled bodies. Especially  after firing (when edges shrink and fill the thin inprints) and after glazing (which fills the seal). Hence, the seal must be sharp and deep. To do so, you need to press out the seal in leather-hard state of the walls. Don’t bother too much about deformation, you may still still correct afterwards. Obviously, a firm support on the reverse site of the wall when sealing is mandatory!

The results were still not satisfying to me. Hence, I tried to glaze the seal with additional color. It is almost impossible to glaze it precisely with a brush, just in the seal. Don’t care, go clumsy, all around. After drying I simply rubbed out the other parts with any tool or fine-grade (>1K) sand paper, so the glaze remains only inside. The results are nice, especially for my type of seal which emulate hand-writing.


The same considerations regarding maximum firing temperatures applies to agateware as to any other materials. However, marbled pieces come a bit more complicated and prone for errors. Body clay firing temperature is one and the colorants firing temperature needs to be respected as well. Even if the volume of colorants is low. Here is an example when in theory all should be fine but there are evidences of passing the limits.  Good practice is to  not reach the limits of materials and keep some safety margin. So, although both – pigments and body can be fired at 1250°C, I go for 1245°C max and it works. See the below bubles in red layer.

Other building techniques

Is throwing the only way – no. Nerikomi is about layering differnet colors in beautifil patterns. I do not have experience in it. However, on of the abovepresented handles and the below shaving razor scales are made manually in a similiar way. I tried to cut the shape from plate thrown on the weel. But after some attempts I found it more consisted to cut hem from a rolled sheet of mixed clay. The effect is nice and fits to scuttles and bottles thrown on the wheel.


failures, pottery

Failures #2

Porcelain is a quite expensive material. Therefore, I took an attempt to find out a kind of replacement. To goal was to discover something which is pure white and capable for high temperature firing. The choice was for Witgert 011 Mont Blanc. I can even see on some portals, that they name it – a porcelain. The pure white color and 1300°C max firing temperature were very promising. Price was significantly lower than the same volume of regular porcelain. I must admit that I already enjoed a lot Witgert 116sf Anthrazit for high temperatures, especially with ash-based glazes.

50dkg mugs (011 with traces of other material)

And that is all about positives. It was a great unpleasant surprise. First of all it requires solid preparations. Clay dries very quickly and gets stiff. Even if taken out of the box, the outer parts were to very different from inner parts. Once mixed I could start work. But It never happened to me with other material, not at that level.

Throwing itself is ok. But it does not provide solid support for larger pieces. So whether it collapses or requires thicker walls. Very different from porcelain. You may think that trimming could rescue such semi-output.

Then, I realized that it loses its plasticity very quickly when drying. Up to that level that trimming becomes almost impossible. Instead of cutting parts it tears them out. Then you must be very quick with applying handles or a spout. Otherwise the difference in moisture between the body and the attachment becomes a stopper.

I managed to make some mugs and flower pot. But probably will not get back to this material.

2kg flower pot
failures, pottery

Failures #1

Failures are failures. What to say more… important is it to learn from them.

The most recent ones are as follows.

The below nice agateware shaving bell changed its geometry in firing. My hypothesis is thatthe root causes are:

  1. Too high temperature for mixed body (simple porcelain would have survived)
  2. Not symmetric stand which supported them from inside in the kiln shelve

The following one is very similiar. Both pieces do not fit each other anymore. Will have to be used separately.

The box below suffers again from high firing of mixed body with wrong support in the kiln – the lid is badly deformated. After bisque it was a perfect fit.

This nice box cannot be opened. The glaze made both parts sticking each other, hopefully not for ever.